Sheet Pan Mac Cheese Brussels

Featured in: One-Pot Wonders

This dish combines creamy cheddar and Gruyère mac with lightly roasted Brussels sprouts on one sheet pan for ease and flavor. The Brussels sprouts are tossed in olive oil, salt, and pepper, giving them a crisp-tender texture after roasting. The cheese sauce blends butter, flour, milk, cream, and spices like smoked paprika and Dijon mustard to create a smooth, rich coating for the pasta. A crunchy panko and Parmesan topping is baked until golden, adding texture. Garnished with parsley, this meal offers a balanced touch of comfort and freshness.

Updated on Thu, 20 Nov 2025 08:30:00 GMT
A sheet pan mac and cheese with golden, bubbly cheese and roasted Brussels sprouts is ready to serve. Pin
A sheet pan mac and cheese with golden, bubbly cheese and roasted Brussels sprouts is ready to serve. | potfuljoy.com

A comforting baked mac and cheese with crispy Brussels sprouts, all cooked on a single sheet pan for easy cleanup and maximum flavor.

The first time I made this, my family was amazed by how the Brussels sprouts turned golden and crispy without any fuss. Mac and cheese on the sheet pan is now a regular request for weeknight dinners.

Ingredients

  • Pasta: 340 g (12 oz) elbow macaroni
  • Vegetables: 350 g (12 oz) Brussels sprouts trimmed and halved, 2 tbsp olive oil, 1/2 tsp kosher salt, 1/4 tsp black pepper
  • Cheese Sauce: 3 tbsp unsalted butter, 3 tbsp all-purpose flour, 500 ml (2 cups) whole milk, 120 ml (1/2 cup) heavy cream, 180 g (2 cups) shredded sharp cheddar cheese, 60 g (1/2 cup) shredded Gruyère cheese, 1/2 tsp Dijon mustard, 1/4 tsp garlic powder, 1/4 tsp smoked paprika, salt and pepper to taste
  • Topping: 60 g (1/2 cup) panko breadcrumbs, 2 tbsp grated Parmesan cheese, 1 tbsp melted butter, 1 tbsp chopped fresh parsley (optional)

Instructions

Prep the oven and pan:
Preheat the oven to 220°C (425°F). Line a large rimmed sheet pan with parchment paper or lightly grease it.
Roast the Brussels sprouts:
Toss Brussels sprouts with olive oil, salt, and pepper. Spread evenly on half of the sheet pan.
Partial roast:
Roast Brussels sprouts for 12 minutes while preparing the pasta and cheese sauce.
Cook macaroni:
Meanwhile, bring a large pot of salted water to a boil. Cook macaroni for 2 minutes less than package directions (al dente). Drain and set aside.
Make cheese sauce:
In a saucepan, melt butter over medium heat. Whisk in flour and cook for 1 minute. Gradually whisk in milk and cream until smooth. Bring to a gentle simmer, stirring constantly, until slightly thickened (about 3–4 minutes).
Finish sauce:
Reduce heat to low. Stir in cheddar, Gruyère, Dijon, garlic powder, smoked paprika, salt, and pepper. Mix until cheese is melted and sauce is smooth.
Combine pasta and sauce:
Combine drained macaroni with cheese sauce. Remove sheet pan from oven; spread mac and cheese over the other half of the pan, nestling in with the partially roasted Brussels sprouts.
Prepare topping:
In a small bowl, mix panko, Parmesan, and melted butter. Sprinkle evenly over the macaroni.
Bake:
Return sheet pan to oven and bake for 15–18 minutes, until topping is golden and Brussels sprouts are crisp-tender.
Garnish and serve:
Garnish with chopped parsley if desired. Serve hot.
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| potfuljoy.com

This is a favorite for cozy Sunday nights when everyone gathers around the table and has second helpings. The smell of bubbling cheese and roasting veggies always brings everyone together.

Required Tools

Large rimmed sheet pan, medium saucepan, large pot, whisk, mixing bowls, colander

Allergen Information

Contains gluten (pasta, flour, breadcrumbs), milk (cheese, milk, cream, butter), mustard (Dijon). Contains eggs if egg-based pasta is used.

Nutritional Information (per serving)

Calories: 520, Total Fat: 25 g, Carbohydrates: 53 g, Protein: 20 g

This recipe for sheet pan mac and cheese features creamy pasta smothered in cheese, baked with crispy sprouts. Pin
This recipe for sheet pan mac and cheese features creamy pasta smothered in cheese, baked with crispy sprouts. | potfuljoy.com

Enjoy each bite while it's hot and bubbling straight from the oven. Save leftovers in the fridge for easy reheating next day.

Recipe Q&A

How do I prevent the pasta from overcooking?

Cook the pasta 2 minutes less than package instructions to maintain firmness and avoid sogginess when baked.

Can I substitute the cheeses used?

Gruyère can be replaced with Monterey Jack or a similar melting cheese to maintain creaminess.

What is the best way to roast Brussels sprouts for this dish?

Toss them with olive oil, kosher salt, and black pepper, then roast at 220°C (425°F) for about 12 minutes until crisp-tender.

How do I make the cheese sauce smooth and thick?

Whisk butter and flour to form a roux, then gradually add milk and cream, stirring constantly until slightly thickened before adding cheese and spices.

Can this dish be prepared ahead of time?

Yes, you can assemble it and refrigerate before baking. Adjust baking time as needed for reheating thoroughly.

Sheet Pan Mac Cheese Brussels

A baked pasta with creamy cheese sauce and roasted Brussels sprouts, all cooked on a single sheet pan.

Preparation time
20 min
Cooking time
35 min
Total time
55 min

Category One-Pot Wonders

Difficulty Easy

Origin American

Yield 6 Servings

Dietary specifications Vegetarian

Ingredients

Pasta

01 12 oz elbow macaroni

Vegetables

01 12 oz Brussels sprouts, trimmed and halved
02 2 tbsp olive oil
03 1/2 tsp kosher salt
04 1/4 tsp black pepper

Cheese Sauce

01 3 tbsp unsalted butter
02 3 tbsp all-purpose flour
03 2 cups whole milk
04 1/2 cup heavy cream
05 2 cups shredded sharp cheddar cheese
06 1/2 cup shredded Gruyère cheese
07 1/2 tsp Dijon mustard
08 1/4 tsp garlic powder
09 1/4 tsp smoked paprika
10 Salt and pepper, to taste

Topping

01 1/2 cup panko breadcrumbs
02 2 tbsp grated Parmesan cheese
03 1 tbsp melted butter
04 1 tbsp chopped fresh parsley (optional)

Instructions

Step 01

Preheat oven and prepare pan: Preheat oven to 425°F. Line a large rimmed sheet pan with parchment paper or lightly grease it.

Step 02

Season Brussels sprouts: Toss Brussels sprouts with olive oil, kosher salt, and black pepper. Spread evenly on half of the sheet pan.

Step 03

Roast Brussels sprouts: Roast Brussels sprouts for 12 minutes while preparing macaroni and cheese sauce.

Step 04

Cook macaroni: Bring a large pot of salted water to a boil. Cook macaroni until just shy of al dente, 2 minutes less than package instructions. Drain and set aside.

Step 05

Prepare cheese sauce: Melt butter in a saucepan over medium heat. Whisk in flour and cook for 1 minute. Gradually whisk in whole milk and heavy cream until smooth. Simmer gently, stirring constantly, until sauce thickens, about 3–4 minutes.

Step 06

Add cheeses and seasonings: Reduce heat to low. Stir in shredded cheddar, Gruyère, Dijon mustard, garlic powder, smoked paprika, salt, and pepper. Mix until cheese melts and sauce is smooth.

Step 07

Combine pasta and cheese sauce: Mix drained macaroni with cheese sauce. Remove sheet pan from oven and spread mac and cheese over the other half of the pan alongside roasted Brussels sprouts.

Step 08

Prepare topping: In a small bowl, combine panko breadcrumbs, Parmesan cheese, and melted butter. Sprinkle evenly over macaroni.

Step 09

Bake: Return sheet pan to oven and bake for 15 to 18 minutes until topping is golden and Brussels sprouts are crisp-tender.

Step 10

Garnish and serve: Optionally garnish with chopped fresh parsley. Serve immediately while hot.

Required equipment

  • Large rimmed sheet pan
  • Medium saucepan
  • Large pot
  • Whisk
  • Mixing bowls
  • Colander

Allergen information

Review each ingredient to identify potential allergens and if uncertain, please consult a healthcare professional.
  • Contains gluten from pasta, flour, and breadcrumbs.
  • Contains dairy from cheese, milk, cream, and butter.
  • Contains mustard from Dijon mustard.
  • May contain eggs if egg-based pasta is used.

Nutritional values (per serving)

These values are provided as a general guide only and shouldn't replace professional medical advice.
  • Calories: 520
  • Fat: 25 g
  • Carbs: 53 g
  • Protein: 20 g